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HC6000 And Zoeller M63 Switch Similarities

Switch Differences Between HC6000 And Zoeller M63

Should You Install HydroCheck HC6000v2 or Zoeller M63 Switch?

 
 

Comparing HC6000 Sump Pump Switch vs Zoeller M63 Sump Pump Switch Reveals One Surprising Thing

When comparing the HydroCheck HC6000 sump pump switch to the Zoeller M63 switch, the key difference lies in their features not their reliability. The HydroCheck HC6000 is an adjustable solid state (standalone) switch with model variations allowing problem monitoring while the Zoeller M63 switch is a fixed height integral part of the sump pump. The good news is that both offer very reliable switches.

Pictured is the Hydrocheck HC6000vw and the Zoeller M63 one-thrid horse pwoer sump pump with an enhanced vertical snap action float switch
 
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Key Points About HydroCheck HC6000 vs Zoeller M63 Sump Pump Switch

- HC6000v2 uses modern electronic technology while Zoeller M63 uses an enhanced version of the traditional vertical snap action float switch.
- Both products offer a 5 year warranty.
- M63 enhanced float switch tests to 3 million pump cycles; HC6000 (HC6000v2) tests to 1 million pump cycles.
- Switch ON OFF height is customizable for HC6000v2 one-half inch to 10 feet; M63 is non customizable with ON height of 7.25 inches and OFF height of 3 inches.
- HC6000v2 is a switch designed for usage with any brand model sump pump using less than 14 running Amps. M63 is a submersible sump pump with an enhanced float switch.
- M63 takes more basin diameter than the HC6000 which attaches to the discharge pipe.
Pictured is the Hydrocheck HC6000vw and the Zoeller M63 one-third horse pwoer sump pump with an enhanced vertical snap action float switch. Zoeller M63 takes more basin space.
 
 
 

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HC6000 Switch vs Zoeller M63 Sump Pump Switch Table of Contents

- Key Points About HydroCheck HC6000 vs Zoeller M63 Sump Pump Switch
- Key Similarities
- Key Differences
- Warranty
- Conclusion: The Bottom Line
- Should You Install HydroCheck HC6000v2 or Zoeller M63?
- Our Experience With Zoeller And HydroCheck
- How To Install HydroCheck HC6000v2 Electronic Switch For Sump Pump
- Questions About HydroCheck HC6000 and Zoeller M63 Sump Pump
- Quick Shop HydroCheck HC6000v2 Switch And Zoeller M63 Sump With Enhanced Switch
- Related Resources
 
 

Key Similarities

Though HC6000 (HC6000v2, HC600-PRO) is an electronic switch and M63 is a traditional mechanical switch, they do have similarities. Those similarities will shed light on factors that are key to sump pump switches

- Water chemicals such as calcium carbonate do not contaminate either float sensor design which causes switch failure.
- Both switches act as water level sensors and rely on an ON OFF point to trigger the sump pump to run.
- The purpose of both switches is to complete the electrical circuit which activates the pump motor when the water level reaches the ON position.
- Both brands a have reputation of being reliable and durable.
- LED lighting is used by both. The LED light indicates both systems are working. The HC6000v2 relies on an LED light to indicate water is touching a sensor. The LED light of the M63 power cord plug lights up when the electrical power is on.
- A 5 year warranty is offered for HC6000v2 and Zoeller M63.
 
HC6000 vs M63 TOC
 
 
 

Key Differences

Understanding the differences between the HC6000 switch and the M63 switch helps the sump pump owner make wise decisions. There are unique differences between sump pump location installations which makes it crucial to understand the needs first and then match the differences to those needs.

 
 
 

Switch ON OFF Height Customization

HydroCheck HC6000 (HC6000v2, HC6000-PRO) allows for pump switch ON OFF height customization. The distance between the switch ON OFF height can be up to 12 feet; however the OFF height must be above the pump base (Volute) so the pump does not run dry and burn up the motor.
- Since the ON OFF height is adjustable the volume of water pumped per pump cycle and be increased to reduce motor cycling ON OFF as often.
 
M63 switch does not allow ON OFF height customization. The ON height is 7.25 inches and the OFF height is 3 inches. Therefore, in an 18 inch diameter basin, only 4 gallons are pumped per cycle because 1 inch of basin water equals 1 gallon.
Pictured is the Hydrocheck HC6000vw and the Zoeller M63 one-third horse pwoer sump pump with an enhanced vertical snap action float switch
 
 
 

Switch Movement

HC6000 with its two sensors remains stationary; nothing physically moves. No need for movement extends the life of the switch and eliminates basin hand up.

The Zoeller M63 float physically moves up and down based on the water level in the basin. The movement occurs without hindrance because the float is protected ty a robust, very sturdy float guard.

 
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Float Switch Operation

M63 buoyant float moves up and down as the water level changes in the sump basin. As the water rises the float continues to rise until it reaches its ON position.
- When at the ON position, the positive and negative current wires touch and create a closed circuit.
- While the circuit is closed, electrical current flows causing the motor to run. When the float lowers, the current wires separate causing an open circuit. The flow of electricity stops and so does the pump motor when the circuit is open.
- Each time the ON OFF action occurs friction is caused. This causes wear on the connection. However, the frictional wear is minimized compared to that caused with the M53 switch. That is why the M63 is known as the enhanced M53.
- Based on Zoeller's test, the M63 switch will work for at least 3 million pump cycles. This is 2 million pump cycles more than the M53 switch.
Pictured is how the Zoeller M63 one-thrid horse power sump pump with an enhanced vertical snap action float switch works.
 
The HC6000 and its various model versions (HC6000v2, HC6000-PRO) uses two sensor (the upper red one) and the Lo sensor (the lower black one). These sensors are designed to monitor the water level.
- Both sensors carry a very small electrical charge (less than 1/10,000 Amps). This charge is very low and is harmless. The charge runs through the tips of the sensors and through the water.
- The sump pump acts as a 'ground reference'. This means the pump helps complete the electrical circuit when it is plugged into the electronic piggyback switch. When both sensors come into contact with water, the water creates a path for the small electrical charge to flow. This completes the electrical circuit, triggering the pump to activate and start running.
Pictured is how the HydroCheck HC6000 and HC6000v2 electronic sump pump switch work.
 
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Installation Dimension Requirements

Zoeller M63 requires more basin width because the float switch is part of the sump pump. Its float guard protection requires additional width.

HC6000 saves basin space because it requires no large protruding float protection guard. It is attached directly to the discharge pipe so only the width of the pump it is used with takes up basin width.

 
 
 

Ease Of Installation

Installing M63 is straight forward. As long as the pump is resting flat on the basin bottom and its discharge port is attached snuggly to the discharge pipe there will be no problems.

HC6000 models demand more installation care. The OFF height of the bottom Lo sensor must he above the pump base (volute) and the Hi-Lo sensors must be attached to a separate one-half to three-fourths inch discharge pipe that is attached parallel to the pump discharge pipe. This type of set up in crucial because the sensors give off a slight electrical charge, not enough to cause bodily harm.
- Grounding of the trickle electric charge must occur to trigger the controller to run the pump. Usage of the separate PVC piping causes the current to ground because it has nowhere to go beyond the top of the added PVC pipe.
 
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Testing

Zoeller test results indicate the M63 switch will last up to 3 million pump cycles. This is because the switch is enhanced to reduce friction caused when the positive and negative current wires close the circuit and turn the pump on. This enhancement extends the life of the switch.

HC6000 models demand more installation care. The OFF height of the bottom LO sensor must he above the pump base (volute) and the Hi-Lo sensors must be attached to a separate one-half to three-fourths inch discharge pipe that is attached parallel to the pump discharge pipe. This type of set up in crucial because the sensors give off a slight electrical charge, not enough to cause bodily harm.

HydroCheck test results indicate the HC6000 and its various models will last up to 1 million pump cycles. We use the HC6000 and believe it will last far longer than 1 million cycles. We installed ours according to the detailed installation instructions in 2011. That is 14 years ago. It is still working without fail. We live in a high water table area so our pump runs multiple times even where there is no rain.

 
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Brand Model Horse Power Options

The enhanced Zoeller float switch appears on M63, a one-third horse power pump, and on M95, a one-half horse power pump.

The HydroCheck HC6000 series can be installed with any brand, such as Zoeller, Wayne, Flint-Walling, Simer, Ridgid, Flotec, Myers, and models that use less than 14 Amps which is most sump pumps. The HC6000 PRO switch controller works with 15 Amp one horse power pumps.
- Using the HC6000 series with a manual pump or one with a piggyback power cord plug works easiest. The motor cord is simply plugged into the back of the HC6000 plug which is designed as a piggyback plug.
- If the HC6000 series switches are used with sump pumps that already have an integrated float switch, the float can be zip tied in the ON position and the motor cord plugs into the HC6000 piggyback plug.
 
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Warranty

The HydroCheck HC6000v2 and Zoeller M63 and M95 have 5 year warranties. Both products should last well beyond 5 years.

 
 
 

Cost

Cost comparison is difficult to determine because HC6000v2 is a sump pump switch while M63 is a sump pump with a float switch included.

At the time of publish, HC6000v2 costs $80. To operate, it requires a sump pump. Sump pump costs vary greatly, from $125 to $300 or more. So theoretically using HC6000v2 with a sump pump could cost $200 or more.

The Zoeller M63 costs $306. The $306 includes the float switch and sump pump.

 
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Conclusion: The Bottom Line

The bottom line is Zoeller pumps are very well made and have a great reputation for reliability and durability. With the enhanced float switch tested to 3 million pump cycles, an LED lighted plug, an extra boot for added protection against moisture entering the switch case and a five year warranty make the all cast iron M63 a very good sump pump.

Since the float switch is the first thing that fails, installing the HC6000v2 with any cast iron sump pump brand provides an opportunity to choose your favorite sump pump brand with the horse power needed for your water pumping needs.

 
 
 

Should You Install HydroCheck HC6000v2 or Zoeller M63?

Having reviewed the HC6000 and M63 switch similarities and differences, it becomes apparent there are enough differences to make it easy to decide which sump pump switch is best for your water pumping needs.

 
 
 

Who Should Install The Zoeller M63?

Users seeking a reliable and straightforward float switch for standard sump pump applications.

People not looking to customize the ON OFF height. In reality customizing the ON OFF height only makes sense if the basin is 24 inches or deeper. The depth of a basin limits the ON height because the ON height must be below the drain tile connector into the basin.

Pictured is the Zoeller M63 Premium sump pump. It is the upgraded M53 one-thrid horse power with enhanced float switch giving it a 5 year warranty.
 
 
 

Who Should Install The HydroCheck HC6000v2?

Users who have a deep basin, at least 24 inches deep, looking to customize the ON OFF height and are not concerned about placing the Lo sensor too low causing motor burn out.

People who already have a sump pump but want a more reliable switch. The HC6000v2 can be used with any brand model as long as it uses less than 14 running Amps.

Pictured is the HydroCheck HC6000v2 electronic sump pump switch. It can be installed with any sump pump that uses less than 14 running Amps.
 
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Our Experience With Zoeller And HydroCheck

We have used Zoeller sump pump and sewage pump products since 2005. Our M53 is very reliable. Since its installation in 2005 we have replaced the switch and gasket once. It is now 19 years old. The Zoeller M63 did not come out until 2016.

Our Zoeller M98 and M267 have required no replacement parts to date. They are 11 years old.

We also installed the HydroCheck HC6000 with another brand of sump pump. It has functioned flawlessly since its installation in 2011. It is 13 years old. At our request the HydroCheck engineer stopped by to make sure we installed it properly. The two sensors are attached to a separate one-half inch PVC pipe which is in turn attached to the main discharge pipe to ensure grounding of the small voltage occurs.

HC6000 vs M63 TOC
 
 
 

How To Install HydroCheck HC6000v2 Electronic Switch For Sump Pump

Installing the HydroCheck HC6000v2 is easy. Tips for easy installation include the following.
- Make sure the tip of the Lo (black) sensor is attached to the discharge pipe above the base of the sump pump. This keeps the pump from running dry.
- Check the sump pump manual for pump running Amps. The running amps must be below 15 Amps. Even most 1 HP sump pumps use less than 15 Amps.
- In most situations the pump will ground the small trickle charge given off in the basin water by the sensor tips; however, sometimes this does not happen. To prevent failure, it is best to install the Hi Lo sensors on another one-half-inch PVC pipe and then attach the one-half PVD pipe to the main discharge pipe. This is what we have done and we have not had failure yet after 13 years.
- If the sump pump already has a float switch, make sure the float is ties in the ON position.
- The sump pump motor cord is plugged into the back of the piggyback HC6000v2 switch,
 
The following video is great to watch so you can see how it is done.
 
video showin how to insteall the HydroCehck HC6000v2 electronic sump pump switch
 
 
 
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Questions About HydroCheck HC6000 and Zoeller M63 Sump Pump

It is natural to have questions about electronic sump pump switches and the Zoeller M63 sump pump with an enhanced float switch. The most common questions are answered below.

 
 
 

What Is The Most Reliable Float Switch?

The most reliable float switch is an electronic switch; however not all electronic switches are reliable. Choose one that does not rely on 1) water pressure sensing 2) air pressure sensing or 3) the absence of ground water calcium carbonate. Just because a switch is called electronic does not mean it will last longer. The key to an electronic switch is how it works.

The most reliable electronic switch available on the market today is the HC6000 (HC6000v2, HC6000-PRO). This is because it relies on the grounding of a small electric trickle charge sent through the Hi Lo probes. Usually the pump will ground the current; however to guarantee grounding, the 2 sensors should be attached to a separate one-half inch PVC pipe that attaches to the main PVC pipe or one end of a ground wire should be secured to a copper water pipe and the other end into the basin below the tip of the Lo sensor.

 
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Can You Adjust The Float Switch On A Zoeller Sump Pump?

No, the switch ON OFF height of a vertical 2-pole snap action float switch, the most common float switch used with Zoeller sump pumps, cannot be adjusted.

The ON height for M63 is 7.25 inches. The OFF height is 3 inches. This means that in an 18 inch diameter sump basin, between 4 to 5 gallons is removed per pumping cycle. One inch of water depth equals one gallon.

Installing a manual Zoeller sump pump with a variable level float switch or a HC6000v2 switch allows for ON OFF distance adjustment from 1 inch to 12 feet.

 
 
 

What Float Switch Is Most Often Used To Control A Sump Pump?

A tether float switch is most commonly used for a wide deep basin. A variable level float switch is a tether float switch used commonly with a manual pump which comes with no float switch. A switch is added to automate the running of the pump.

A vertical float switch is used most commonly for a basin less than 24 inches deep also containing a battery backup sump pump.

Electronic sump pump switches such as the HC6000v2 are becoming more popular because of their reliable and small basin footprint.

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How Long Does A Zoeller M63 Pump Last

Zoeller Sump Pump Company states their M53, the original sump pump model that has been upgraded to the M63, will last from 7 to 10 years.

Based on testimonies of owners and our experience, we suggest M63 will last at least 15 years or longer.

Our M53 is now 20 years old. The pump housing shows signs of corrosion; the switch and gasket between the pump housing and switch case have been replaced once; but the motor and pump are still pumping without fail.

The M63 will last longer than the M53 because ….
1) The switch has been tested to 3 million pump cycles. Even if the sump pump ran every day once a minute for a year that would only be 525,600 pump cycles a year and the M63 switch would last 6 years But no one's sump pump runs every day once every minute.
2) M63 is made completely from cast iron which includes the motor and pump housing, the base, the switch case, and the impeller. Cast iron is strong, does not wrap or crack. It extends the lifespan of the parts.
3) A switch boot is added where the switch arm enters the pump body to provide additional protect against moisture penetration into the switch case.
4) To prevent bewilderment if the electric current is working for the pump, the power cord plug is lighted by an LED light.
5) The warranty is 5 years which is 2 years more than that offered for the M53.
 
HC6000 vs M63 TOC
 
 
 

Quick Shop HC6000 Switch And Zoeller M63 Sump Pump

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Price at the time of publish gives you an idea of what the price may be though it is subject to change.

 
 
 
 

Shop HydroCheck Electronic Sump Pump Switches

 
 
 
 
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PAGE MENU HC6000 vs M63 TOC
 
 
 

Shop Liberty Pumps Manual Submersible Sump Pump

 
 
 
 
Liberty Pumps 290-2 Manual 3/4 HP Mid Range Head Cast Iron Housing, Bottom Screen With Legs to Raise Pump Base, 3/4 Inch Solids Handling, 4260 GPH At 25 Foot Lift Sump/Effluent Pump with 25-Foot Cord
 

290-2

Liberty Pumps 290-2 Manual 3/4 HP Mid Range Head Cast Iron Housing, Bottom Screen With Legs to Raise Pump Base, 3/4 Inch Solids Handling, 4260 GPH At 10 Foot Lift,, 25 foot power cord, Weighs 31 lbs, 3 Year Warranty
Check 290-2 Now

 
Price At Time Of Publish $399.00
 
 
 
 
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