Wayne vs Zoeller Sump Pumps comparison reveals both brands utilize the same basic components: a corrosion resistant body to protect and hold the motor, a float and switch to respond to the height of the water in the pit so as to trigger the switch to activate the motor, a non-clogging design to whirl the water from the basin up and out the discharge pipe system, a power cord to send electrical power to run the motor. Aside from these basic similarities, the detailed design and material used by both manufacturers varies. Learn for yourself the differences between the two manufacturers and decide which differences are most important for your water pumping needs.
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The 3 differences between Wayne and Zoeller product lines include: 1) The number of pump types 2) The number of models per sump pump type 3) The classification of models by series.
Both Wayne and Zoeller carry primary sump pumps, battery backup pumps, preassembled sump pumps with battery backup system, sewage, pool, lawn, well pumps and accessories; however Zoeller also carries water powered, pedestal, manual, drain, grinder, preassembled sewage systems, and elevator/vault pump-systems.
Wayne and Zoeller both provide the typical options of float switch type and horse power and its associated GPM; however, Zoeller goes a step further by providing sump pumps based on Product Line Series Classification Grade, Zoeller series classification is 1) Basic Series (Good) 2) Professional Series (Better) and 3) Premium Series (Best). Obviously the Premium Series pumps provide premium features for more reliability, longer durability and warranty; however the price is an additional $100 approximately.
Both Wayne and Zoeller carry sump pump models varying by horse power, float switch type and pump housing material; however Wayne only carries 8 sump pump models (SPF33, SPF50, CDT50, CDU790, CDU800, CDU980E, CDU1000. and 58375-WYN1) Zoeller on the other hand carries 17 sump pump models and the option between automatic and manual.
Wayne does not classify its primary sump pumps; however Zoeller classifies its sump pumps into 3 Series 1) Basic Series (Good) (1052, 1073, 1075, 1096, 1099, 49) 2) Professional Series (Better) (Automatic: M53, M55, M57, M59, M98, Non-Automatic: N53, N55, N57, N59, N98) and 3) Premium Series (Best) (M63, M95). Obviously the Premium Series pumps provide premium features for more reliability, longer durability and warranty.
The first thing that usually causes sump pump failure is the switch and sump pump switch failure often leads to a flooded basement. Both Wayne and Zoeller provide a new solution to sump pump switch failure; however they both provide very different solutions. Zoeller enhances an already functioning float switch and Wayne designs a completely new solution.
Both Zoeller and Wayne use the snap action vertical float switch and their test results show the switch performs at least 1 million pump cycles; however since the float switch is usually the first thing that fails, Zoeller enhances it for the Premium Series models M63 and M85, to perform at least 3 million pump cycles before failure. 3 million cycles is a lot of pump cycles; that would be 7 pumping cycles per minute every hour of the day for 71 days per year for five years. No sump pump runs that much.
The snap action float switch is not affected by ground water contamination like the magnetic draw vertical float switch; however friction wear happens when the float reaches the ON position and the switch positive and negative connections close. To decrease switch wear, Zoeller adds an additional bar between the positive and negative connections to reduce the friction and increase its reliability and durability.
Wayne Replaces The Snap Action Float Switch. Wayne replaces the snap action float switch with an electronic monitored air switch for its model 58375-WYN1 (The Basement Guardian Halo). This innovation replaces the snap action moving float with a stationary hose and the mechanical friction bearing switch with an electronic no impact air switch. Its Wi-Fi connectivity app sends pump status messages to a mobile phone. This innovation is tested to 1 million pump cycles and is warrantied for 5 years. Its success is yet to be determined.
Though both Wayne and Zoeller continue to look for ways to improve the float switch, most of their models still use the traditional float switch successfully.
These traditional float switches operate very similarly. They all have a float switch that turns the pump on. The float and switch operate together so the pump turns on and off. Failure of either the float or switch to operate properly causes sump pump failure. When the switch gets stuck in the ON position or never reaches the ON position, sump pump failure occurs.
All three of these traditional float switch types are prone to switch failure. The tether float switch type easily catches on the pit walls. The magnetic draw float switch type easily gets contaminated with ground water and doesn't engage properly. The snap action float switch type lasts longer but friction eventually causes switch failure.
Friction heat is a factor to consider when it comes to snap action switch life. Zoeller and Wayne both use the snap action float switch for most of their submersible primary sump pumps, however their approach to addressing switch friction heat is different.
The switch is enclosed in a case which sits above the motor and pump body housing. Heat is generated when the two switch ends connect due to float ON action. Over repeated usage, heat affects the switch and eventually it fails.
Zoeller chooses to house the switch in a cast iron switch case which sits above the motor and pump housing. Wayne houses the switch in a thermoplastic switch case. Cast iron is known for dissipating heat while thermoplastic is known for trapping heat. Thus it can be said Zoeller's engineering design takes additional precautions to extend the life of the snap action float switch.
The following sump pumps are ideal for those who wish to add their own float switch preference. Our favorite float switch is the HC6000 electronic switch we have used since 2011. This switch has not failed yet. That's over 12 years ago it was installed.
Rather than discard the sump pump when the float switch fails, keep the pump. The housing with its good motor is still functioning. It's just the float switch that needs replacement. Replacing a float switch is easy. Loosen 4 bolts and replace the switch head that contains a new switch. Replacement switches are easy to buy online and doing the job takes less than 30 minutes.
Replacing a sump pump float switch is NOT something only a plumber can do. It is something you can do. Learn more about how to replace your own sump pump float switch.
The float is puncture proof so should not need replacement because it is solid, buoyant, and made of polypropylene; however a float replacement is also available online.
Here are all the Wayne and Zoeller Sump Pump replacement parts that can be purchased online.
Comparing Wayne and Zoeller sump pumps requires consideration of horse power and flow rate at a specified vertical height.
Clogging occurs when sump pumps use a bottom screen in a debris filled pit. Neither Wayne nor Zoeller use a bottom screen that requires periodic cleaning; however Wayne and Zoeller approach pit debris handling differently.
Wayne and Zoeller differ in their use of pump housing material and motor housing material.
Both manufacturers offer a three year warranty on most of their pumps; however Wayne offers a five years warranty on the CDU980E, HALO 58375-WYN1, and CDU1000 while Zoeller offers five years for the M63 and M95.
Zoeller cast iron housing pumps weigh more than Wayne carbon steel and stainless steel housing pumps. The Zoeller M63 one-third horsepower weighs 28 pounds. The Wayne CDU790 one-third horsepower weighs 16 pounds. The Zoeller M95 half horsepower weighs 38 pounds. The Wayne CDU800 half horsepower weighs 18.5 pounds. Zoeller pumps use a different grade of cast iron and more cast iron parts.
The Zoeller M63 is 10-3/32-inches wide and 10-1/16-inches tall. The Wayne CDU790 is 9-3/4-inches wide and 11-1/2 inches tall. Other models have a similar comparison.
The standard cord length for Wayne Pumps is 8 feet. Zoeller Pumps standard cord length is 9 feet for one-third horsepower and 15 feet for one-half horsepower.
Installing a sump pump with the right length of power cord is important because an extension cord should not be used with a sump pump.
The total shut-off head height indicates the maximum height a sump pump can pump before it can no longer pump. User manuals often refer to shut-off head height as Total Dynamic Head (TDH) or Maximum Head. Regardless of which term is used, it is important to know the vertical height pumping is required so the proper pump is installed. Based on manufacturer's published facts, both Zoeller and Wayne's total dynamic head is generally 19.25 to 20 feet. Zoeller's latest Model M95 is capable of 25 feet (TDH).
Wayne sump pumps cost less because of 2 major reasons: 1) material 2) the product to market process.
Wayne pump housing is migrating to stainless steel per product support from carbon steel and cast iron. Their 3rd party motors are housed in stainless steel. Zoeller uses cast iron for the motor housing, pump housing, switch case and base except for the M53 base is thermoplastic. Their quality of cast iron is maintained.
The product to market process is different for Wayne and Zoeller. Wayne engineers and use imported and domestic parts to assemble their pumps before shipment. Testing is done at the model level. Assembly includes such things as adding the switch head to the pump housing with its encased motor made by 3rd party vendors.
Zoeller product to market process is different. Zoeller builds its own motors and houses them in cast iron to get an air tight fit. Zoeller engineers, make, assemble and test each of their Professional and Premium Series pumps for leaks and performance in their USA factory. Wayne testing is limited to model sampling to make sure it works as defined in the user manual.
Wayne is a big business arm of Scott Fetzer Corporation. Zoeller is still a family owned business seeking to maintain its reputation of a quality brand people can trust.
Wayne and Zoeller sump pumps are similar in many ways. Their most significant similarity is the usage of the snap action float switch which is more dependable than the tether, magnetic draw vertical or electronic air switch.
Their most significant differences are the quality of material and testing standards. For these reasons and more, we prefer the Zoeller Professional and especially the Premium Series sump pumps. Though the Premium Series sump pumps, M63 and M95, are more costly, their premium features offer more reliability and durability.
We wish you much success in finding the sump pump that best meets your water pumping needs.
As with any review, there are always lingering questions. Here are the four most common questions asked when it comes to choosing Wayne or Zoeller Sump Pump.
Zoeller is the better sump pump brand. Their Professional and Premium Series are more reliable and durable with quality materials made and tested in the USA. The Premium models, M63 and M95, are best with an enhanced snap action vertical float switch, an extra boot to prevent water or moisture from entering the switch case, cast iron used for motor, pump housing, base, switch case, an LED lighted plug, a 10 foot power cord and a 5 year warranty. The switch is tested for 3 million pumping cycles so will last longer than 5 years. Another option is Zoeller N53, a manual sump pump, with the electronic switch, Hydrocheck HC6000. HC6000 is very dependable. We installed ours in 2011 and its still functioning without issues. That's over 11 years ago. Level Guard electronic switches are not as dependable.
A Zoeller sump pump will last decades. Zoeller prides itself with its quality and testing measures. It builds its own motors in its USA factory. Quality cast iron and stainless steel are used. The cast iron is strong and epoxy coated to extend its longevity. The snap action float switch is tested to 1 million pumping cycle but needs replacement every 5 years or so depending on its usage. Our M53, located in a high water table area causing it to run daily, is 18 years old and still running perfectly. The float switch was replaced once. Zoeller sump pumps are durable.
Yes, a Wayne sump pump can be replaced by a Zoeller sump pump. The biggest impact will be the dimensions and the GPH. In general Wayne sump pumps are 1 inch narrower and 2 inches taller. So this means the Zoeller pump takes one more inch of pit diameter and the pump port discharge pipe needs to be longer. The volume of water pumped will vary, but the same horse power means the GPH will be very similar.
The 1/3 HP sump pump is most commonly used for homes with a 1,200 square foot footprint found in low to average water table height with sloping terrain around it. The 1/2 HP sump pump is most commonly used with a larger home in a higher water table area causing the pump to run even when it's not raining and gets some run off from other areas during heavy rainstorms.
The next time it rains observer your current sump pump. Is it keeping up with the ground water flowing into the pit? If the pump runs continuously for long periods of time, the next larger horse power pump is recommended. In general 4 to 6 gallons of water is removed every pumping cycle for an 18 inch diameter pit. This means a 1/3 HP sump pump runs every 9 seconds or 6 times a minute and removes around 35 gallons of water from the pit. This means a 1/2 HP sump pump runs every 5 seconds or 12 times a minute and removes around 60 gallons of water from the pit.
Too much horse power causes too much motor start, short run and stop, better known as motor short cycling. Short cycling causes early motor failure.
A Wayne vs Zoeller Battery Backup Sump Pump review reveals 7 differences. Reviewing these differences makes selecting the best battery backup pump to provide protection when the primary sump pump fails.
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The Zoeller Automatic Submersible Basic Series Sump Pumps include 1052, 1073, 1075, 1096, 1099 and 49-Water Riddr.
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These Zoeller Battery Backup Sump Pumps are made and tested in the Zoeller USA Factory.
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004892 Replacement Switch for Zoeller M53, M55, M57, M59, M98 Submersible Sump Pumps
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004705 Switch Assembly 50 No Gasket for Zoeller M53, M55, M57, M59, M98
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034046 Replacement Gasket For Zoeller M53, M55, M57, M59, M98
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004740 Replacement Switch for Zoeller M137 And Sewage Pumps M264, 266 and 267
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